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Newest Member of Wohlers Associates

November 1, 2020

Filed under: 3D printing,additive manufacturing,CAD/CAM/CAE — Terry Wohlers @ 20:28

Note: Noah J. Mostow, research associate at Wohlers Associates, authored the following.

I produced my first 3D-printed part while working at Burton Snowboards in Burlington, Vermont. The part is shown in the following image. Its purpose was to test transforming rotation into linear motion. I found a concept online, made a quick model of it in SolidWorks, and sent it to my mentor at Burton for his review. That Friday, I stayed late to learn how to load the part into the machine. Also, I waited to see the first layers of nylon spread across the build platform of the powder bed fusion system. On Monday, I arrived early to learn how to break out parts from the build. My first 3D-printed part was hidden between components for prototype bindings and goggles.

The concept was not going to work for our application, but that was okay. It showed me how much and quickly one can learn from a physical concept model or prototype part. Since that day nearly four years ago, I have used 3D printing to prototype many new concepts and manufacture parts.

After leaving Vermont, I moved out to Colorado and was employed by 3D Systems Healthcare in Littleton. I worked my way up from a data entry job to becoming a biomedical engineer, designing craniomaxillofacial reconstruction surgeries. You can read about these types of procedures on pages 33–37 of Wohlers Report 2020. After nearly two years at the company, I was driven to learn more about additive manufacturing and enrolled in a master’s program on Advanced Manufacturing at Colorado School of Mines in Golden, not far from where I was working. I have learned from some of the best in the industry and been exposed to a wide range of new ideas and technologies. I am excited to bring my experience from academia, biomedicine, and sporting goods to Wohlers Associates. Also, I look forward to learning so much more.

Away from the computer, I am an avid outdoorsman who enjoys traveling and getting into the colorful Colorado mountains. This lifestyle can be traced back to hiking through the woods of Akron, Ohio where I grew up. I am especially passionate about snowboarding, mountain biking, hiking, camping, fly fishing, and cooking. Interestingly, 3D printing is enhancing these industries, which makes them even more attractive to me. In fact, I have designed and printed a few personal parts to test new ideas. However, just like my first 3D-printed part, the initial prototypes are usually not the ideal solution. With every print, I am learning and improving, and someday, perhaps I will see one of my ideas become commercially available.