wohlers associates


Wohlers Report 2009
State of the Industry
Annual Worldwide Progress Report    
ISBN 0-9754429-
5-3

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Table of Contents

 

Acknowledgments

About the author

Focus of this report

Introduction to additive fabrication

PART 1: BACKGROUND

History of additive manufacturing

Introduction of non-SL systems

Introduction of 3D printers

New generation machines

The past 12 months

Early inventions

Industries and regions benefiting from the technology

How companies are applying AM processes
Installations by country

Applications

Custom manufacturing
Communication

Engineering changes
Powerful ideas and proposals
Concept models
Verifying CAD databases
Styling and ergonomics
Fit and functional testing
Prototyping
Metal castings
Requests for quotes

Tooling
Unlimited potential

PART 2: INDUSTRY GROWTH

Perspective

Revenue growth and forecasts

Products and services

Long-range forecast
Annual revenue growth percentages
Material sales
Revenue from service providers
Secondary market
Revenue from other services

Unit sales growth and forecasts

Long-range forecast

Unit sales growth percentages

Market shares
Systems sold by region
Market shares by manufacturer
Unit sales by manufacturer and year
3D printer sales

Service providers

Growth trends

Popular processes

Changing conditions

The future

Maturation of companies

Consumer-oriented service providers
Outlook

PART 3: SYSTEM MANUFACTURERS

Accufusion

Arcam

Concept Laser

Desktop Factory

DWS

Envisiontec

EOS

New EOSINT P 800

Ancillary design improvements

New materials

Partnerships

Ex One

Fab@Home

Huntsman

Mcor

MTT

New machines

Selective laser printing

Objet Geometries

New machines

Material developments

New chief executive

Optomec

Phenix Systems

POM

ReaLizer

Sintermask

Solidica

Solido

Solidscape

Stratasys

Indirect sales strategy

Dimension activity

Fortus systems

RedEye

3D Systems

Equipment

Other developments

Voxeljet

Z Corp.

ZPrinter 650

Newest materials

Other developments

Investor update

Revenues and earnings
Outlook

PART 4: ASIA AND EUROPE

Asia

Perspective on China
Another perspective on China
Major technology players

Chinese machines

Korean machines

India

Japan

Additive manufacturing in Japan

Changing stereolithography landscape

Other AM processes

Laser sintering in Japan
Japanese service providers
The future

Europe

Germany

United Kingdom
Italy

France
Spain

Sweden

The Netherlands

Denmark

Finland

Belgium

Portugal

Slovenia

Other regions

South Africa
Groups and associations

PART 5: METAL PARTS AND TOOLING

Direct metal parts

Laser-based, powder-bed systems 
Powder deposition systems 
Other approaches
Materials testing and international standards

Indirect metal parts

Investment casting 
Sand, V-Process, and plaster mold casting 
LS, ProMetal, and ZCast
Die casting

Tooling solutions

High-performance tooling

Direct tooling approaches

DMLS 
Laser consolidation

Indirect tooling approaches

RSP Tooling 
Reconfigurable Tooling Systems 
Other options

Other options

CNC-machined tooling
Hybrid tooling

PART 6: DIRECT PART PRODUCTION

Transformation is underway

When to use AM for production

Elimination of tooling

Quality and repeatability

Industry standards

Cost analysis and economics

Production implications
Strategic implications

Environmental considerations

Industrial design

Impact of AM for part production

Need for customer interaction

Applications and industries

Aerospace

Military and marine

Motorsports

Automotive

Machinery

Medical and dental

Consumer products

Furniture and home accessories

Art and jewelry

Gifts, awards, and trophies

Museum displays

Challenges and required research

Processes
Materials
Organization, management, and supply chain 
   issues

Future growth potential

PART 7: OTHER DEVELOPMENTS

Growth of CAD solid modeling

Major trends

CAD/PLM revenues
Seat count estimates

Operating systems

What's next?

Materials

LS powders

SL resins
PolyJet resins

Other materials

Coatings and other treatments

Part production

Medical applications

Anatomical models, surgical models, etc.
Medical imaging as input to medical models
Medical imaging-processing software
AM materials suited to medical modeling

Additive methods suited to medical modeling
Personalized metal implant production

Acetabular cups

DMLS for surgical implants

3D scanning and reverse engineering

3D-scanning hardware
Processing software
Applications

Hardware technology and limitations
Software technology
Conclusions

PART 8: RESEARCH AND DEVELOPMENT

Patents

Technology development

Metallic materials

Biomanufacturing

Nanomanufacturing

NanoEngineer-1
Examples

Approaches to nanomanufacturing

Nokia's Morph
World's smallest radio

U.S. government-sponsored R&D

National Science Foundation
Meso, micro, and nanoscale technology
Applications of existing AM technology
Medicine
Education
National Institutes of Health
Department of Defense
NASA

College and university education and research

Educational activities in additive manufacturing
Research and teaching
Institutions with capabilities in AM
Future trends and contributions

PART 9: WHERE IT'S ALL HEADED

The impact on manufacturing

AM is driving change

Barriers to growth

Growth in medical applications

Orthopedic implants 
Dental applications
Biomanufacturing

Other possibilities

New kinds of products

Lightweight structures

Electronics

Clothing and protective gear

AM is reaching the consumer

Game figures and collectables

21st century thing maker 

Summary 

Want to learn more?

APPENDICES

Appendix A: Glossary of terms

Appendix B: System and material manufacturers

Canada
China
England
France
Germany
Ireland
Israel

Italy
Japan
Korea

Sweden
Switzerland
United States

Appendix C: U.S. system specifications

Appendix D: Systems manufactured outside the U.S.

Appendix E: Material properties

Appendix F: Metal fabrication comparison matrix

Appendix G: 3D scanning systems

Appendix H: 3D scan processing software