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3D-Printed Bike Saddle

June 14, 2020

Filed under: 3D printing,additive manufacturing,life,review — Terry Wohlers @ 07:20

On June 3, 2020, Specialized announced the commercial availability of the first 3D-printed cycling saddle, the S-Works Power Saddle with Mirror Technology. A major part of the saddle is made with technology from Silicon Valley-based Carbon. The lattice-structure design is said to improve rider comfort and performance by absorbing impact and improving stability.

I received the saddle on Friday and the new design exceeded my expectations. I had read about it and saw pictures previously, but holding and studying it provided a far better appreciation for what went into the product. After shooting images of the new saddle, I mounted it to one of my new bikes from Fezzari, a relatively small but excellent consumer-direct manufacturer in Utah. Bikes from Fezzari have received many favorable reviews from the likes of Bike Magazine, Bikerumor, and Mountain Bike Action. I absolutely love my Signal Peak mountain bike and Catania road bike, both from Fezzari. I highly recommend both.

My first ride using the new saddle was short, but I found it exceptionally comfortable. I was told the saddle is designed for road bikes, but since my Catania it currently about two hours away, I tried it with the Signal Peak. It may handle the rigors of rocky trails, but I do not know, so I am checking with both Specialized and Carbon. Meanwhile, I plan to use it on one or more long road bike rides later this week in the Rocky Mountains of Colorado. I will try to share more after then.

With the new 198-gram (7-oz) saddle, Carbon and Specialized reduced the overall development process from a typical 18-24 to 10 months, while creating and testing more than 70 designs. Carbon’s 3D-printing technology reduced the design process from six to two months. Design iterations occurred in as little as one day. These are among the benefits of using 3D printing to develop a new product.

The new saddle is Carbon’s third production application in sporting goods, after running shoes from adidas and custom football helmets from Riddell. The S-Works Power Saddle sells for $450 and the company is currently sold out of them. In recent months, I have found that bikes and bike accessories have been difficult to get. Biking is an activity that people believe is safe, healthy, and fun, especially during a pandemic. If you’re looking for a comfortable bike saddle that is believed to improve performance, take a close look at the S-Works Power Saddle. Based on what I have read, seen, and experienced, it is a special product.